Rebuilt Machines

For more than 30 years the A.M.P-Rose name has been synonymous with the supply of the highest quality rebuilt machines. The Company has an enviable reputation and a world-wide Blue Chip customer base.

Our policy is to offer our customers the price and delivery advantages of buying used equipment with the risk removed and the reassurances of the highest standards of engineering excellence.

Our technicians are experienced with many different brands of processing and packaging machines, which allows us to supply almost any machine required in the candy and chocolate manufacturing processes.

Hamac 145 cooker	Rasch RHE	Autowrappers S2000	Hamac 111A cooker	SIG DSR bar wrapper
Theegarten U1 EFC	Bosch 160C Uniplast	GD 5000	Ruffinatti tz40	Nagema EW5 Twist

The work undertaken to a fully rebuilt machine includes the following;

• Complete strip down to the bare frame
• Steam clean and spray paint
• Every component inspected and all damaged or faulty ones replaced or repaired
• Design and manufacture of new size-change parts (if required)
• Design and manufacture of new style-change parts (if required)
• Re-assembly by skilled, experienced technicians
• Completely new electrical wiring throughout
• New electrical panel and components
• Provision of guarding to meet current Health & Safety standards
• Machine set-up and test-run using clients products and wrapping materials
• Supply of machine operator manuals and electrical wiring diagrams
• Optional ‘CE’ documentation and accreditation
• Optional installation, commissioning and training services

A rebuilt machine supplied by A.M.P Rose carries a comprehensive 12 months parts and labour guarantee.

Used machines can also be supplied which are reconditioned to a lesser standard – offering the advantage of a lower investment and a quicker lead-time. Machines can be tailored to suit the customers’ budget and specific needs.

Our Facilities

The Company employs over 100 skilled personnel in a modern and well-equipped manufacturing facility, which houses the following facilities;

• Sales, administration, accounts, export and shipping offices
• 2D and 3D CAD/CAM facility including solid modelling and advanced machine design software
• Purchasing and planning departments using modern manufacturing software
• Component manufacturing using conventional and CNC machine tools
• Spray painting and component finishing facilities
• Spare parts and after-sales service departments
• Machine assembly departments for both processing and packaging machines
• Crate manufacturing, packing and dispatch departments

(photos of 3D CAD model / CNC machining )

_________________________

Machine up-grades

As food manufacturing companies strive to reduce cost, today’s Production Managers demand that packaging machines have higher speeds, greater efficiency, and more automation.

It is not un-common to find machinery in food factories that are more than 20 years old. Such machines may still be operational but often they do not meet current requirements, not only in terms of output and efficiency, but also in terms of operator safety.

Such improvements can be undertaken either at the Customer’s site or at the A.M.P Rose factory, depending on the complexity of the changes.

Typical improvements to such machines include;

• Inspection and servicing
• Supply or up-grading of machine guards
• Electrical re-wiring
• Retro-fitting of PLC’s and ‘Human-Machine Interface units’ (HMI’s)
• Replacement of mechanical units with Servo or other types of drives
• Modifications to suit new wrapping materials – for cost or marketing reasons
• Re-design of mechanisms to increase output/efficiency
• Addition of robotic feeding systems
• ‘CE’ marking for electrical and mechanical safety
 

_________________________

Product size & style changes

A.M.P Rose regularly supplies size and style change sets for many different types of confectionery and chocolate wrapping machines. Such machines include

SIG: DSR / DST / DSH / DST / DSN / C / CK / CK-R / CL / CL-R / 

Sapal: TD / BB / ZRM / Bi-b / Bn-e / BN-p / BN-k / PRLP

Rasch: RK / RU / RUE / RG / RGE / RHE

Rose Theegarten: U1 / U1-EFC / U1-F1 / FWT / H1 / H1-F1 / A2-DB / A3

Autowrapper: RH / SUPER 2000 / VERSAFLOW / CBR

Otto Hansel: X 8000 series / SPEEDY 7210/7215

GD: 2500 / 5000 B and UNI / 2650 / 2120R / 4600 / 2160B / 4000S

Nagema: EU 3 /EU4 /EU7 / EU8 / EL9 / EW5 / EW7

Carle & Montanari: CMY 55 / CMY 800 / CMY 871

Rose 110 / 112 and SIG GS / GRT biscuit wrappers

Rose Forgrove TEA & ICE CREAM CARTON ERECTORS and RAZOR BLADE WRAPPING MACHINES

All Rose & Forgrove chocolate and candy wrapping machines

_________________________

Spare parts

We also supply spare parts such as replacement cams, gears, paper knives and general running spares for all of the above mentioned machinery, as well as;

We also supply spare parts such as replacement cams, gears, paper knives and general running spares for all of the above mentioned machinery, as well as;

• Forming dies and cams for Uniplast 160 a/b/c/d, Euromec, Strada, Baby/Super Rostoplast, 85a Super Robust, Aquarius rlm2 and rlm3 etc

• Cooking coils and bowls for Ter Braak TBK 750/1300, Hamac 145a and 155a and Solvomat

• Replacement conical rollers and sizing rollers for Hamac, Rose, Guiseley, Euromec Batch Rollers/Rope Sizers

• Wire / plastic belts for Hamac/Guiseley/Euromec/Klockner cooling tunnels

• Plastic belts for DT&G belt type chocolate coaters

_________________________

After-sales services

A.M.P Rose technicians are available to travel world-wide for the servicing, installation and commissioning of candy and chocolate equipment.

Services provided;

• Equipment installation and commissioning
• Machine break-down service
• Training for operators and maintenance staff
• Annual maintenance contracts including parts and labour
• Specialist confectioners for trouble-shooting or recipe formulation
 

_________________________

REBUILD CATEGORIES

1. FULLY RECONDITIONED
   The machine is stripped to the basic frame and all worn parts are replaced. It is completely rewired. The old paint is removed and it is spray painted. All parts are manufactured to original specifications and tolerances. The machine is reassembled, set up and fully tested. Full records are kept and a handbook and wiring diagram are supplied. Running spares are supplied along with a 12 month guarantee.
    
2. GOOD RUNNING ORDER

The machine is wired up, run, checked over, set up on size and tested. Mechanically and electrically the required parts are repaired or replaced to ensure the machine is in good running order.

Handbooks and wiring diagrams are supplied if available.
 

3. AS IT IS